Company with experience in the repair to industries,
marine and automotive components through thermal spray coating technologies,
and
weldings, cold processes (Lock-N-Stitch, and polymers); grinding,
machining,
dynamic balacing for industrial applications, and in-situ services.
WHAT IS THERMAL SPRAY COATING?
In the simplest terms possible, thermal spray
coating involves heating a
material, in powder or wire form, to a molten or semi-molten state.
The
material is propelled using a stream of gas or compressed air to deposit
it,
creating a surface structure on a given substate. The coating material
may
consist of a single element, but is often an alloy or composite with
unique
physical properties that are only achievable through the thermal spray
process.
Generally speaking, thermal coatings are a highly
cost-effective way to add
superior performance qualities to a given substate. The variations
on this
technical theme are virtually limitless. Coatings can be metallic,
ceramic,
plastic, or any combination desired to meet a broad range of physical
criteria.
CYLINDER LINER SPRAY
The coating materials can be applied using several
different processes. Thermal
coating methods utilize fuel combustion, plasma spray and electric
arc delivery. Coatings can be applied under standard atmospheric conditions
or in
specialized, highly controlled atmospheric environments-even under
water!
Coatings can be applied manually or with the automated precision of
software-
driven robotics.
Many industries use our coatings to extend product
life, increase performance
and reduce production and maintenance costs. Thermal sprayed coatings
can
be the most cost-effective meams of protecting substrate surfaces
from wear or
corrosion. Other primary uses of thermally sprayed coatings include
dimensional restoration, maintaining precise clearances, and modifying
thermal
and electrical properties.
Cylinder liner coating
As follows are some of the benefits of Thermal
Spray:
>Resist wear
>Retard corrosion
>Salvage worn components
>Control clearances
>Conquer thermal environments
>Master fuid environments
>Enhance electrical properties
Our infrastructure facilities has equipments for:
THERMAL SPRAY
*Combustion wire spray
*Combustion powder spray
*Electric are wire spray
*High velocity oxy-fuel spray (HVOF)
*Plasma spray
*Acoustic spray booth
*Mechanic arm for gun held
*Angle position rotating table for spray
WELDINGS
*Oxy-acethilene weld
*Electric and submerged arc
*Tig & Mig
COLD PROCESSES
*Stitching (LOCK-N-STITCH)
*Steel and Aluminum oxide grit blast cabin
*Steel shot peening rotating cabin
*Sand-Blast cabin
*Grits and sand vacu-blast
*Synthetic grits
COLD COATINGS
*Polymers
MACHINING
*Vertical and horizontal
*Milling by CNC diesel-gas engine blocks and housings
*Milling and drilling
GRINDING AND SPECIAL FINISHINGS
*Cylindrical
*Eccentric ( crankshafts )
*Between centers
*Centerless
*Flat
*Spheroidal
*Internal
*Micro finishing for cylindrical and others
*Lapping
*Internal honing
BALANCINGS
*Dynamic and static
OTHER SERVICES
*Stress relief by temperature or vibration
*Hydraulic presses for straightening
*Bore alignement check by resonance
*Cleaning by steam and high pressure hot water
*Automatic rotating wash by high pressure hot water
QUALITY CONTROL
*By: hardness and roughness check, optical comparison, ultrasound,
x-ray, magnaflux, black light, dye penetrant, and
metalographic studies
IN-SITU SERVICES
*According to availability per your choice
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