TK1029

TK1029 Heavy Duty Common Rail Injector Test Bench is a test bench for both heavy duty testing and testing heavy duty injectors. If you are looking for a test bench to test injectors one after other during long shifts, almost running 24/7; TK1029 is the test bench you should be looking for. The test bench is designed as such to cope with continuous testing, with its better flitration, larger and different design test oil tank, cooling algorithm, motor drive and master pump selection. In the mean time all of those features helps to accomodate Heavy Duty Injectors such as L’Orange MTU 1163, MTU4000, Cummins QSK and as such for testing.

Measurement Capacity Options:

  • Standard: Measuring system capacity is limited to measuring On-Road Vehicles including Trucks and Work Machines up to 700 HP (400mm3/Str). The precision for measuring upto this level delivery is maximized.
  • High Flow: Measuring system capacity is designed to measure high fuel deliveries from super Heavy Duty applications like high output generetor sets, marine applications e.g. MTU 4000, MTU1163 etc. Horsepower rating ofr such engines start from 1000HP to 8000 HP.

Measurement Technology Options:

  • PD: Positive Displacement sensor is used as standard.
  • Coriolis: Mass measurement with high accuracy and precision is obtained in delivery measurement.
  • Introduction Rate: Measuring the flow rate of each injection, helping observe control valve response, dynamic flow characteristics of nozzle. System is capable present oscilloscope views of flow. Extensive reporting is available with custom software development as per customer’s specifications. System is recommended for mass reconditioning operation and R&D; labs.

Voltage Options:

  • 200-240 VAC 50/60 Hz. : TK1029 is designed to run at 360-415 VAC 50/60 Hz. This option includes a Maktest Transformer suitable for TK1029.
  • 360-415 VAC 50/60 Hz. : Standard model.

Code Option:

  • Currently only Bosch IMA Coding option is avaliable. More options will be included in the near future.
  • No Coding: Standard Model.
  • Bosch IMA Coding: Option provides coding calculator for Bosch Electromagnetic and Piezo injectors, including ISA Classification.

Dimensions

Machine Dimensions:

Width: 930 mm

Depth: 650 mm

Height: 1690 mm

Weight: 270 kg

Packing Dimensions:

Width: 1090 mm

Depth: 860 mm

Height: 1890 mm

Weight: 360 kg

Technical Specifications

High Pressure System

HP PumpBosch Cp3 or Denso HP3
HP Pump Motor7.5 kW. 1400 rpm @50 Hz; 1800 rpm @60 Hz
Max Pressure2200 bar
Pressure RegulatorBosch
Rail Volume28 cm3

Test Oil Supply System

Tank27 L
LP Supply Pump4 L/min, max 4 bar
Heater Element2kW
Cooling SystemAir Cooled
Air Filter5 micron

Instrumentation

HP SensorBosch 2200 bar
Standard Flow SensorGear Type 1000 mm3/stroke @ 1000 Injections per minute
Nozzle Response Time (NRT)Piezo with Acceleration correction. within 10 microsecond Accuracy
ElectronicsMaktest CR1

Computer

ProcessorDual Core 1.86 Ghz or X5 28350 1.44 Ghz
RAM2GB
HDSSD 64 GB
Monitor15″ Touch Screen /Wide
OSWindows 10